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Automotive

Driven to success

Over 50 Years of Serving Automotive Manufacturers

Whether it is assembly or powertrain manufacturing, and no matter what parts or components are being produced, equipment reliability and performance is a key factor for car makers. These businesses rely on top tier products in order to consistently meet market demands and increasing legal regulations.

 

Our high performance filtration solutions are specifically engineered to help car makers and tier suppliers to achieve these important goals through filtration for hydraulic & lube systems, and in-plant processes. In this section, we will detail the range of typical applications in the Automotive industry where our filtration, clarification and purification solutions enable and improve control of manufacturing, washing, testing, painting and filling processes.

 

Car Assembly

Automotive Applications

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Stamping

Pall’s unique range of filtration, purification, and monitoring solutions for both process and hydraulics applications improve the efficiency, reliability and safety of the stamping process in automotive manufacturing.
Pall’s unique range of filtration, purification, and monitoring solutions for both process and hydraulics applications improve the efficiency, reliability and safety of the stamping process in automotive manufacturing.
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Filling Lines / Filling Stations

For each unit, every moving part and process of assembling it requires purity. Engines, fuel systems, transmissions, transfer cases, differentials, brakes, and power steering systems will require flushing prior to final fill. Chassis and body components such as suspension systems and door hinges will demand mass quantities of grease are delivered cleanly and efficiently each shift. Particulate contamination, entrapped gas and air, and water saturation can all lead to damage of new components as well as assembly inefficiency.
For each unit, every moving part and process of assembling it requires purity. Engines, fuel systems, transmissions, transfer cases, differentials, brakes, and power steering systems will require flushing prior to final fill. Chassis and body components such as suspension systems and door hinges will demand mass quantities of grease are delivered cleanly and efficiently each shift. Particulate contamination, entrapped gas and air, and water saturation can all lead to damage of new components as well as assembly inefficiency.
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Sealant, Paint and Coatings

Any contaminant or impurity in the base or clear-coat to protective coating application process can lead to in-plant rework, complete rejection of body panels, or after-sale complaints. Pall offers liquid filtration solutions that keep cyclic rates high while maximizing surface quality.
Any contaminant or impurity in the base or clear-coat to protective coating application process can lead to in-plant rework, complete rejection of body panels, or after-sale complaints. Pall offers liquid filtration solutions that keep cyclic rates high while maximizing surface quality.
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Pretreatment and E-coat

Pre-treatment of body-in-white units prior to electro-coating using zinc phosphate baths will release those contaminants of welding spatter, metal particles, fibers, dust, dirt, oils, and glues not released during rinsing. This stage is critical as a poor electro-coat bond can lead to delamination of paint and an exposed surface vulnerable to rust, rendering even the finest topcoats useless. Each bath will also have hundreds of units pass through per shift demanding cross contamination prevention in a high particulate environment. Additionally, the cyclic rates of the automotive industry will not allow for frequent stoppages due to filtration maintenance.
Pre-treatment of body-in-white units prior to electro-coating using zinc phosphate baths will release those contaminants of welding spatter, metal particles, fibers, dust, dirt, oils, and glues not released during rinsing. This stage is critical as a poor electro-coat bond can lead to delamination of paint and an exposed surface vulnerable to rust, rendering even the finest topcoats useless. Each bath will also have hundreds of units pass through per shift demanding cross contamination prevention in a high particulate environment. Additionally, the cyclic rates of the automotive industry will not allow for frequent stoppages due to filtration maintenance.
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Component Cleanliness

Pall Cleanliness Cabinets (PCCs) are self-contained units providing accurate, reliable and repeatable procedures to extract particulate contamination from component surfaces for subsequent analysis.
Pall Cleanliness Cabinets (PCCs) are self-contained units providing accurate, reliable and repeatable procedures to extract particulate contamination from component surfaces for subsequent analysis.
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Parts Washing

Pall automotive parts wash fluid filtration solutions enhance contaminant capture for maximum parts cleanliness in automotive powertrain departments. These leading-edge cartridge filters dramatically enhance filter performance and extend the time between maintenance interventions.
Pall automotive parts wash fluid filtration solutions enhance contaminant capture for maximum parts cleanliness in automotive powertrain departments. These leading-edge cartridge filters dramatically enhance filter performance and extend the time between maintenance interventions.
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Test Stands

During the automotive manufacturing process, the fluid is a repository for wear debris generated by the rolling/sliding component surfaces in the fluid system. Monitoring of the particulate contamination present in the fluid can provide valuable information about the condition of the fluid system. Premium Dirt-Fuse® high collapse filter element is the ultimate in reliability for high pressure filters. Incorporating Ultipor® III media in a special pressure resistant design, these elements are designed for protection and monitoring of critical system components.
During the automotive manufacturing process, the fluid is a repository for wear debris generated by the rolling/sliding component surfaces in the fluid system. Monitoring of the particulate contamination present in the fluid can provide valuable information about the condition of the fluid system. Premium Dirt-Fuse® high collapse filter element is the ultimate in reliability for high pressure filters. Incorporating Ultipor® III media in a special pressure resistant design, these elements are designed for protection and monitoring of critical system components.
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Building Greatness

Automakers and top tier suppliers can rely on Pall to provide filtration solutions that go above and beyond the industry norm.

It is a truly exciting period in automotive manufacturing. The rise of emerging technologies and global integration is helping push the industry into a new era. The current climate is forcing automakers and suppliers to rely on trusted processes and equipment more than ever.

 

Quality, productivity, and cost reduction are the three keys to success for most automotive companies. Our products keep the automotive industry running on all cylinders with a vast array of market-leading filtration and separation products that have been designed specifically to help improve the performance of the most high-demand manufacturing facilities.

 

We are able to help service plants across the world that build everything from engines, mission critical car components, and transmissions. Our products ensure the highest cleanliness standards for virtually every fluid system in the manufacturing process. Our continuous automotive program of proprietary media and product development give us unparcelled technical experience.

 

The future is here. Automotive manufacturing has never been as important or demanding. Automakers and top tier suppliers can rely on Pall to provide filtration solutions that go above and beyond the industry norm. Click here to connect with a sales representative. 

Quality, productivity, and cost reduction are the three keys to success for most automotive companies.

 

Download our joint webinar with Laica on the new cleanliness workflow